Not every component required for an unmanned system is available as an off-the-shelf product. Especially for custom UAVs, UGVs, and other robotic platforms, purpose-built mounts, enclosures, adapters, and mechanical components are often required. This is where our CAD design and 3D printing capabilities come into play.
We develop custom-fit components for unmanned systems and manufacture them directly as functional prototypes or individual parts. Our focus is not only on appearance, but primarily on creating designs that can be integrated into the overall system and perform reliably in real-world applications.
Custom CAD Design
From simple mounts to more complex components, we develop custom 3D CAD designs based on your specific requirements. Technical drawings, existing components, dimensions, sketches, or a specific idea can serve as the basis for the design process.
During the design process, we take important factors into account from the outset, including available installation space, mounting points, weight, cable routing, space for electronics, and the subsequent manufacturing process.
Components for UAVs, UGVs & Robotics
Our CAD designs can be specifically tailored to the requirements of unmanned systems. This enables us to develop components that precisely match the respective platform and its integrated systems.
Mounts for cameras and sensors
GPS and antenna mounts
LiDAR and sensor mounts
Mounts for flight controllers and companion computers
Enclosures for electronics and sensors
Battery mounts and fastening systems
Adapters and connecting components
Cable and connector mounts
Mounting plates and custom fastening solutions
Prototypes and custom replacement parts
3D Printing for Custom Components
Once the design is complete, the developed components can be manufactured directly using 3D printing. This enables fast and straightforward implementation from the initial idea to the finished component.
3D printing offers significant advantages, particularly for prototypes and custom developments: design modifications can be implemented quickly and tested immediately. This allows components to be refined step by step according to the actual requirements of the system.
From Design to Prototype – Quickly and Efficiently
When developing unmanned systems, it is often beneficial to manufacture a design as a prototype first and test it directly on the platform. Insights gained from practical testing can then be incorporated back into the CAD design.
This development process enables short iteration cycles and rapid component adjustments without having to rely on complex manufacturing processes for every modification.
Various Materials
Depending on the application and requirements, different filament materials can be used. The material is selected according to the required strength, temperature resistance, durability, and environmental conditions.
PLA for basic prototypes and test components
PETG for robust and versatile components
ASA for components requiring increased UV and weather resistance
Additional engineering materials depending on the specific requirements
Development with the Complete System in Mind
In unmanned systems, a component rarely functions in isolation. Weight, center of gravity, vibrations, cable routing, electronics, and available mounting surfaces can directly affect the performance of the overall system.
For this reason, we always consider the design in the context of the respective application. A sensor mount, for example, must not only fit mechanically but also provide the correct position and orientation for the sensor. Enclosures must additionally account for space requirements, connectors, cooling, and mounting options.
For Custom Development Projects
Our service is suitable for both existing systems and completely new developments. When a standard component does not fit or a specialized solution is required, a custom design can often provide a faster and more effective solution.
Custom UAV and drone projects
UGVs and mobile robotic systems
Sensor and camera integration
Electronics enclosures
Prototype development
Functional models
Custom adapters and mounts
Optimization and modification of existing components
From Idea to Finished Component
Do you have a specific idea, a sketch, or require a component that is not commercially available? We can develop a suitable CAD design and subsequently manufacture the design directly using 3D printing.
This allows an idea to quickly become a tangible prototype that can be tested directly on the unmanned system and further optimized if required.
Our Services
Custom 3D CAD design
Design of components for UAVs, UGVs, and robotics
Development of mounts, enclosures, and adapters
Modification of existing designs
3D-printed prototype manufacturing
Selection of suitable printing materials
Revision and optimization based on practical testing
Development of customer-specific solutions
Custom Engineering Instead of Standard Solutions
Whether you require an individual mount, an electronics enclosure, or a purpose-built component for a UAV or UGV platform, we develop solutions tailored to the specific system. Design and manufacturing can be closely integrated with the development of the remaining hardware.
The result is a solution that not only works on screen, but is designed and tested for practical use as part of an unmanned system.
This website uses cookies to ensure the best experience possible. More information...
